Industrial Bakery in the Caribbean

About the Project

Facing outdated hand-drawn plant documentation and ambitious plans to expand production, an industrial bakery partnered with ENSOL Group to reimagine its layout. ENSOL, needing accurate as-builts to design remotely from the U.S., brought in OAR to scan and model the facility. OAR delivered a hybrid solution of 2D and 3D documentation—now hosted and shared via CINTOO—eliminating months of site visits and empowering global coordination.

The Challenge

A legacy food processing plant in Jamaica that grew organically over three generations. This resulted in:

Fragmented infrastructure

No reliable documentation

Hand-drawn site drawings that didn’t reflect the current production setup

Urgent need to reorganize for increased production over the next 18 months

ENSOL Group, contracted OAR to create the new layout design, faced their own challenge: designing remotely without trustworthy as-builts would mean costly site visits and unreliable engineering data.

Our Solution

ENSOL turned to OAR to capture the entire facility with high precision and speed. OAR deployed a tailored scanning and modeling strategy:

Scanning: Entire facility scanned in 3.5 days using RTC360

Deliverables:

CINTOO-hosted colorized point cloud with 360° imagery

2D AutoCAD drawings for equipment layouts and reflected ceiling plans (aligned with integrator needs)

3D Revit model (LOD 300) for structural/architectural zones

Plan views and exterior elevations to replace legacy hand-drawn documents

OAR coordinated directly with plant management to gain access and complete the work swiftly and seamlessly.

The Results

220,000 sq ft scanned

85,000 sq ft modeled in 3D

Final deliverables delivered in under 4 weeks, including QA/QC

ENSOL avoided months of site visits, saving thousands in travel costs

Enabled ENSOL to begin 3D design work promptly and with high confidence

Significantly improved coordination across stakeholders with mixed 2D/3D formats hosted on CINTOO

Introduced topographic floor data for improved drainage planning

Established a living digital asset that can evolve as equipment and layout change over time